Tuesday, February 26, 2013

Engineering Services Batam Indonesia

engineering-services
PT.CALTAV INDONESIA can provide engineering services…
Our engineering services team is strategically located in Europe to serve our customers worldwide. Engineering Specialists are mobilized to job sites world wide for inspections, assessments, supervision etc.
Our engineering team can support projects for mechanical/ structural/ electrical/ hydraulic systems as well as develop and deliver solutions to a vast range of crane applications.
Typical applications for our engineering and design service include:
Crane upgrades (capacity, outreach, speed, etc)
Upgrades for the latest control and data logging equipment
Upgrades for the latest hydraulic components
Structural analysis
All kind of modifications to ensure suitability of the crane to possible new application
Crane surveys and re-certification
Systems used for crane design are Pro-E, AutoCAD/Inventor, Solid Works, etc. System used for structural analysis is from Ansys.
Images shown below are from a previous job consisting of the engineering, design, approval, manufacturing supervision and testing of a 1200t hoist assembly for a floating offshore crane.

engineering services

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Winch repairs Batam Indonesia


winch-rebuilt
PT.CALTAV INDONESIA can repair and supply spare parts for a wide range of crane winches including;
Braden winches
Hagglund MacGregor winches
Hamworthy winches
Liebherr winches
Lohmann + Stolterfoth winches
Sauer Sunderstrand winches
Siebenhaar winches
Stiebel winches
Zollern winches
Manufacture of new winch gears from sample plus full hardening.
Manufacture of special bearings / obsolete bearings against sample.
Winch parts can be supplied by PT.CALTAV INDONESIA for most types of ship cranes, marine cranes, and deck cranes.
PT.CALTAV INDONESIA Engineering regularly carry out winch and gearbox repairs in our mechanical machine workshop.
As crane winch replacements from the manufacturers have variably long lead times, refurbishment cuts down on crane downtime and is significantly less expensive. By using original manufacturers’ specifications for repairs, and our own experienced technicians, our work is of the highest possible standard.

Damaged winchRepaired winch
Winch after repairDamaged gears
Repaired gearsDamaged winch
Repaired winchWinch after repair
Damaged planetary drive assemblyRepaired planetary drive assembly
Repaired winchRepaired winch
Repaired crane winchesRepaired crane winch

Winch repairs

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Cylinder repairs Batam Indonesia


cylinderrepair 
PT.CALTAV INDONESIA routinely carry out complete overhauls of hydraulic cylinders at our specialised workshop.
Cylinder repair and re-manufacture is availalbe in all sizes up to 250mm (10”) bore by 6000mm long (20”) stroke, with the facilities to handle rods, clevis’s, glands and trunions.
Our technicians have experience on a wide range of hydraulic cylinders from crane makers such as Hydralift, Hagglund, Liebherr etc.
A special test-rig, custom made tools, re-chroming facilities and large dia grinding and honing. Ensure fast and professional repairs, on par with the maker’s standard. Every cylinder will be dynamically tested and loaded to it’s designed working pressure.
Cylinder test bedCylinder test bed
Cylinder testingCylinder test bed
Hydraulic cylinderCylinder repairs

Cylinder repairs

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Harbour crane service Batam Indonesia


harbour-crane

Harbour crane engineers

PT.CALTAV INDONESIA have senior Harbour mobile crane engineers stationed in Asia, America, Germany and Panama who are trained in the latest control systems, such as LICCON, Can-Bus, Siemens Somatic and older, analogue systems. PT.CALTAV INDONESIA harbour crane engineer’s have unsurpassed trouble shooting skills.
PT.CALTAV INDONESIA have all the test equipment and instruments required to set-up and re-calibrate your harbour crane for optimum performance.

Crane condition assessments

With our harbour crane experience PT.CALTAV INDONESIA is your ideal partner for a independent crane assessment, either as pre-purchase inspection or as a conventional general check-up. Following our specially tailored Harbour mobile crane check-list ensures that your crane is checked inside-out.

Crane relocation services

PT.CALTAV INDONESIA specializes harbour crane relocation. Crane relocation services Include decommissioning, transport and re-commissioning work, should the need arise to re-locate your crane. Please talk to our technical team for more information.

Harbour crane service

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Harbour crane parts Batam Indonesia

Harbour Crane Parts are sourced directly from the component producers by our cost cutting team.
PT.CALTAV INDONESIA always supply original parts, identical to the parts supplied by the crane manufacturer. PT.CALTAV INDONESIA can offer good savings on most parts. In some cases quality alternatives are available, and we will be able to quote for both original and replacement parts if required.

BrakesJoysticks
Hydraulic MotorsMonoblocks
Hydraulic PumpsCrane Control Desks
Crane Control SystemsBolts
Hookblocks & SheavesSwitches
Winch PartsControl Valves
Winch Parts Relays
PCB CardsJoysticks & Potentiometers.

Electrical control systems

Joysticks and potentiometers
Crane control desks
Cam limit switches
Heaters and Fans
Switches
Relays
PCB Cards
Cable/Lighting
Upgrade of crane control systems
And many other items

Hydraulic control systems

Hydraulic Pumps and motors
Brake solenoid valves/Control valves
Hydraulic filters/fittings
Hydraulic hose manufacture
Ram and cylinder refurbishment
And many other items

Mechanical components

Winches
Zollern parts
Slewing gears
Brakes
Slewing rings
Gearboxes
Sheave/Hook block manufacture
Bearings/Seals Wire ropes
And many other items

Associated machinery

Grabs.
Safe load indicators.
Spreaders (automatic and manual)
Boom Repairs
And many other items.

Harbour crane spare parts

PT.CALTAV INDONESIA can supply the following cranes spare parts for Harbour Mobile Cranes:
Rexroth pumps, motors & valves
Zollern gearbox parts
Teufelberger wire ropes
Specimas cable drum items
High tensile spreader cables
Cable connectors, plugs and inserts
Consumable Items

Harbour crane parts

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Ship crane and marine crane electronic parts Batam Indonesia

marine-crane-parts
Ship Crane Parts are sourced directly from the component producers by our cost cutting team.
PT.CALTAV INDONESIA always supply original parts, identical to the parts supplied by the crane manufacturer. PT.CALTAV INDONESIA can offer good savings on most parts. In some cases quality alternatives are available, and we will be able to quote for both original and replacement parts if required.

Electronic ship crane parts available:

Joysticks and potentiometers.
Crane control desks.
Cam limit switches.
Heaters and Fans.
Switches.
Relays.
Cable/Lighting.
Upgrade of crane control systems.
And many other items.

Ship crane and marine crane electronic parts

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Offshore crane hydraulic pumps and motors Batam Indonesia

crane-hydraulic


New hydraulic pumps and motors

Hydraulic motors
Hydraulic pumps
Bearings
O-rings
Rotary Groups
Seals Valves
Valve blocks

Hydraulic pump and motor refurbishments

Hydraulic pumps and motors can be repaired and refurbished.
State of the art hydraulic workshop
Only genuine parts are used
Units are tested to Manufacturers specifications
Units are supplied with warranty

Hydraulic testbed

The installed power of the pump test stand exceeds that required to test the largest hydraulic piston pumps manufactured to date. The unique 2 station system is fully independent and can test open and closed circuit pumps and motors, sizes ranging from  12cc/rev to 1000cc/rev of pressures up to 450bar.
The master control panel collates all the test information required via a 32 channel data acquisition system. The instrumentation system records 7 flows up to 100°C, 2 speeds up to 4000 rpm. 1 drive for Electro hydraulic pump controls, 1 power output in HP/KW and time. We can provide hard copy graphical test reports, showing overall performance and efficiencies.
Pump controls can be set to your specifications no matter how complex, including; horsepower regulated, load sensing, pressure compensated etc.

Hydraulic motor testbed

The motor test stand is based upon a hydrostatic dynamometer and is capable of testing units up to 250cc/rev or 1800Nm. The instrumentation on this stand includes flow, pressure, temperature, speed and output torque, combined with data recording equipment.

Hydraulic valve test rig

All hydraulic valve types can be tested and set to your specification on the valve test stand including electro-proportional, flapper-servo, electrical solenoid, hydraulic pilot, pneumatic and manual operation. The test rig has the mounting plates for all popular sizes ISO, DIN. And CETOP standards, for both directional and relief/reducing valve types.

Hydraulic pump and motor service exchange program

PT.CALTAV INDONESIA offers a range of service exchange hydraulic pumps and motors, which are fully tested and ready to be dispatched. The bulk of service exchange units, usually represent the older designs and specifications that are more difficult to source than the current day generation.
The service exchange programme relies on the return of the original unit, with serviceable cast housings, therefore allowing the programme to continue. We are also technically capable of updating your old out of date equipment with new versions from the same manufacturer of supply cost effective replacements.

Hydraulic pump and motor manufacturers covered

Atos
Barnes
Bosch
Brueninghaus
Cassappa
Caterpillar
Cessna
Char-lynn
Commercial
Daikin
Danfoss
Denison
Dowty
Dusterloh
Eaton
Hamworthy
Hawke
HPI
Hydac
Hydraulic Ring
Hydrokraft
Hydromatik
Hydrostatic Transmissions
Kawasaki
Komatsu
Liebherr
Linde
Mannesmann Rexroth
Nachi
Parker Hannifin
Permco Pleiger
Poclain
Powerteam
Racine
Rexroth
Rollstar
Salami
Sauer Danfoss
Sauer Sundstrand
Staffa
Uchida
Ultra
Valmet
Van Roll
Vickers Vane
Voac
Voith
Volvo
Wandfluh

Offshore crane hydraulic pumps and motors

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Offshore crane cylinder repairs Batam Indonesia


cylinderrepair 
PT.CALTAV INDONESIA routinely carry out complete overhauls of hydraulic cylinders for offshore cranes at our specialised workshops.
Cylinder repair and re-manufacture is available in all sizes up to 250mm (10”) bore by 6000mm long (20”) stroke, with the facilities to handle rods, clevis’s, glands and trunions.
Our technicians have experience on a wide range of hydraulic cylinders from crane makers such as Hydralift, Hagglund, Liebherr etc.
A special test-rig, custom made tools, re-chroming facilities and large dia grinding and honing. Ensure fast and professional repairs, on par with the maker’s standard. Every cylinder will be dynamically tested and loaded to it’s designed working pressure.

Offshore crane cylinder repairs

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com

Offshore crane electronic parts Batam Indonesia

Offshore Crane and Pedestal Crane Parts are sourced directly from the component producers by our cost cutting team.
PT.CALTAV INDONESIA always supply original parts, identical to the parts supplied by the crane manufacturer. PT.CALTAV INDONESIA can offer good savings on most parts. In some cases quality alternatives are available, and we will be able to quote for both original and replacement parts if required.

Electrical control systems:
Joysticks and potentiometers.
Crane control desks.
Cam limit switches.
Heaters and Fans.
Switches.
Relays.
Cable/Lighting.
Upgrade of crane control systems.
And many other items.

Crane Control SystemsJoysticks
SwitchesMonoblocks
Control ValvesCrane Control Desks
PCB CardsJoysticks & Potentiometers.
Relays

Offshore crane electronic parts

PT.CALTAV INDONESIA
Sumatera Convention Center
5th Floor Room 506
Jln.Engku Putri No.1, Batam Center
29464 Batam
Indonesia
Tel : +62 778 470006
Fax : +62 778 470006
Mobile: +62 813 7222 2944
email : isra.junaidi@caltav.com
Website : http://www.caltav.com